Soundproof Perforated Aluminum Honeycomb Composite Panels for Ceiling

• Customization: Available
• After-sales Service: After Sales Guaranteed
• Usage: Civil Building
• Model NO.: 1000 Series
• Material: Aluminum Plate
• Hole Shape: Round
• Panel Thickness: From 4mm to 500mm
• Coating: PVDF 3 Layer Coating
• Surface Finish: Mill Finish, Grinding, Prepainting, Powder Coatin
• Color: Aluminum, Black, White, Any Customize Color
• Transport Package: Standard Export Packages--Wooden Crate
• Specification: 6mm, 10mm, 12mm, 15mm, customized
• Trademark: Zhongduo
• Origin: Henan
• HS Code: 761699900
• Production Capacity: 100, 000 Tons/ Year

Product Description

 

Product Description

Aluminum honeycomb panel is a bonded sandwich structure system of two surface aluminium Sheets and Aluminum honeycomb cores with a special adhesive. The honeycomb technology is from aerospace technology.using hot pressing or vacuum pressing technology. Due to the high thermal conductivity between the aluminum plates and honeycomb, it is synchronized the thermal expansion and contraction of the inside and outside aluminium material. There are small holes on the honeycomb core foil wall so that the air is free of flowing inside the panel box Aluminum honeycomb panels can be used in a variety of fields including wall materials, interior decoration, ceiling, partition, furniture industry, ship hull building and ship decoration, vehicle building , lift and elevator , Train and high speed subway.

Material	Aluminum Alloy (3003/5052, etc.)
Standard thickness	6mm, 8mm,10mm, 15mm, 20mm and 25mm (maximum thickness go up to 500mm)
Standard widths	1220mm or 1500mm(max. wdith 2500mm)
Maximum length	12000mm
Colors	30 Standard colors/ Timber Series/ Stone Series/ Metal Series/ Anodize Colors/ Stylish Coat/ Stylish Anodize/ Sparking
Surface Finish	PVDF,PE,Nano , Anodized, etc.
Perforation	Yes (customized)
Applications	Wall cladding(exterior & interior), ceiling & flooring, cleanroom, partitions, ship hull, vehicles, tunnel, etc.
Customerization(MTM)	Yes (color, surface texture, size, shape, pattern, etc.)
OEM	Available

 

Advantages

1. Excellent strength
2. Superb flatness
3. Long Life, PVDF coated honeycomb panel is durable for 20 years.
4. Light weight
5. Fire retardant
6. Environmental and completely recyclable
7. Sound proof and thermal insulation
8. Weather Resistance
9. Diverse in colors and shapes
10. Easy to install 

Main features:

A. Ultra-Light weight, high rigidity, steady, structure and high wind-resistance performance.

Curtain wall aluminum honeycomb panels have been extensively applied to external wall decoration of high-rises building.Honeycomb panels of the same rigidity have a weight that is only 1/5 of aluminum panels and 1/10 iron panels, whose total thickness being 15mm, panels 1.0mm thick and bottom panel 0.8mm thick have a weight of only 6kgs per square meter. The interconnected honeycomb cores are like numerous I bar with interface layers distributed within the whole panel, thus resisting shearing and bending and large pressure. Its wind-resistance performance has greatly exceeded that of aluminum composite panel and aluminum solid panel, so that even large- sized honeycomb panels can reach extremely high straightness, aluminum honeycomb panels can reach the highest highest intensity and bending resistance with the lightest weight, which is an incomparable compared to other materials, thus making it currently the preferred light weight material in the building industry.

B. Excellent performance in sound insulation, heat insulation, reproofing and quake proof.

Since the honeycomb cores in aluminum honeycomb panels are divided into many enclosed cells, which stops air flows and blocks heat and sound waves with 20-30DB, noise reduction for sources from 100HZ to 3200HZ and a heat conduction coefficient of 0.104-0.130W/M.k, Aluminum honeycomb panels is an ideal energy-saving material with an energy absorption capability of 150~3500KJ/M. For example, when it is raining, rains dropping on the aluminum solid panels or aluminum composite panels will make a loud noise, but if replaced them with honeycomb panels, no such problem will happen.
 

C. Straight surface, colors variety, super smooth. 
Aluminum honeycomb panel has high flatness, and has the advantages of easy deformation, slab roller coating aluminum with fluorocarbon. PVDF coating aluminum roll the most important point is that with a continuous roller coating technology, the aluminum coating is completed once the product stream without color coating roughness good, reliable, and can long remain outside the building colorful wall. After the sun and rain or long-term industrial air pollution, it is clear roller board than spraying clean bright and has good adhesion and weather resistance.

D. Fine decoration effect, easy and rapid installation.

The bottom panel of honeycomb panels can adopt different materials according to different requirements, such as aluminum panels, corrosion resistant panels, galvanizted steel plate,colored steel panels and natural stones. The curtain wall aluminum honeycomb panels are processed in factory according to sizes designed in situ. The surroundings of the panels are bent and then formed by hybrid forming. The honeycomb panels can be made into flat panels, curved panel,semi-arc panel, columns, panels of L type, U type and through the full factory run with positive quality and easy installation.

 

Factory picture

 

Research Center

 

Products picture

 

What is Aluminium Extrusion?
Extrusion is the introduction of a heated aluminium ingot into a container and forcing it at high pressure through the profiled opening of a die which corresponds to the cross-section of the extrusion.

Why Aluminium Extrusion?
More and more people are realizing the benefits that aluminium extrusion can offer: The unique properties of aluminium in combination with the virtually unlimited opportunities the aluminium extrusion process gives to adapt product shape to innovate, reduce cost and maximize efficiency. From automotive to architecture, furniture to facades, lifts to lighting, the use of aluminium extrusions is extensive and new applications are being discovered every day.
Besides, the cost of aluminium extrusion is significantly lower than other processes, such as casting or forming and other extrusion processes such as plastic. Costs vary depending on the size, type, and complexity of extrusion.
In addition, the low density of aluminium results in a lightweight profile compared to other materials, which is easy to handle down the supply chain, as well as being cheaper and more environmentally friendly to transport.

How to change the design into a real product?
CAD drawings evaluation as per extrusion natures-
CAD drawings finalized-
Tooling drawings approved and 100% prepayment for tooling fee-
Tooling development-
Extrusion-
Off-tool samples for approval-
30% Prepayment for bulk production-
Bulk production-
Balance payment-
Delivery

 

Our Advantages

1. Technician team: over 30 years of experience in Aluminium extrusion for industrial application.

2. Rich source of Aluminium ingot locally.
3. Export staff embodied with fluent English communication skills, good knowledge in aluminium extrusion industries, and exports. Stable and reliable to help to sort out all problems.
4. Wide range of Aluminium alloy materials available.
5. Undertake any quality problems unconditionally.

 

FAQ

Q1: Any MOQ required?

A: We accept any quantity you may need. But there will be set-up charge for small order.
Q2: What is the lead time for tooling and off-tool samples?
A: For small tooling (External size less than 229mm), it takes about 10-15 days for tooling and about 5 days for off-tool samples preparing.
Q3: How about the payment terms?
A: For tooling, 100% prepayment by TT bank; for bulk production, 30% prepayment by TT bank, and balance against delivery.
Q4: Will you send videos or pictures in the processing?
A: Yes, we will keep you updated about the status here by sending videos or pictures.

You can start with a small trial. Just send me your drawings!
Look forward to hearing from you.